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China Good quality Low Noise Speed Reducer Planetary Gear with AC Gear Motor 220V for Rubber Machinery hypoid bevel gear

Product Description

Product Description

Low Noise speed reducer Planetary Gear with ac gear motor 220v  For Rubber Machinery 

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ 

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on. 

Detailed Photos

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio 

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Product Parameters

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
 

Stage Model Size                   Ratio Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me.

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

gear

Types of Miter Gears

The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.

Bevel gears

Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
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Hypoid bevel gears

When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.

Crown bevel gears

When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
gear

Spiral miter gears

Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.

China Good quality Low Noise Speed Reducer Planetary Gear with AC Gear Motor 220V for Rubber Machinery hypoid bevel gearChina Good quality Low Noise Speed Reducer Planetary Gear with AC Gear Motor 220V for Rubber Machinery hypoid bevel gear
editor by CX 2023-05-30

China 120W High Torque Gear Driven Motors Geared Electric Motors Gearmotors for Industrial Machinery gear box

Guarantee: 1 many years
Relevant Industries: Producing Plant, Machinery Mend Retailers, Design works , Energy & Mining
Bodyweight (KG): 4.2 KG
Custom-made help: OEM, ODM
Gearing Arrangement: Spur
Output Torque: 1.fifty five-20N.M
Input Speed: 1350/1550rpm
Output Velocity: 6.seventy five-450
Application: Equipment Instrument
Variety: Reduction Motor
Substance: Aluminium Alloy
Motor sort: AC Motor
Equipment variety: All-metallic Equipment
Rewards: High Torque Precision
Constructions: Bearing Wechat: Whatsapp: Cell Telephone:Web site:WWW.FT-MOTOR.COM

gear

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
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Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
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Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China 120W High Torque Gear Driven Motors Geared Electric Motors Gearmotors for Industrial Machinery     gear boxChina 120W High Torque Gear Driven Motors Geared Electric Motors Gearmotors for Industrial Machinery     gear box
editor by Cx 2023-05-09

China Customized Machinery Pto Shaft CNC Lathing High Precision Gear Steel Worm Shaft with Black Oxide Treatment for Industrial Equipment/Pump Factory Price gear patrol

Product Description

You can kindly find the specification information underneath:

HangZhou Mastery Equipment Technologies Co., LTD will help producers and brand names fulfill their equipment parts by precision production. High-precision machinery goods like the shaft, worm screw, bushing, couplings,……Our goods are employed commonly in electronic motors, the principal shaft of the motor, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to various industries, like automotive, industrial, energy equipment, backyard garden instruments, healthcare, smart residence, etc.

Mastery caters to the industrial sector by giving higher-amount Cardan shafts, pump shafts, spline shafts, and stepped shafts that occur in various measurements ranging from diameter 3mm-50mm. Our goods are exclusively formulated for transmissions, robots, gearboxes, industrial enthusiasts, drones, and many others.

Mastery manufacturing unit presently has much more than one hundred major creation products this kind of as CNC lathe, CNC machining centre, CAM Automatic Lathe, grinding equipment, hobbing equipment, and so on. The production capacity can be up to 5-micron mechanical tolerance accuracy, automatic wiring device processing assortment covering 3mm-50mm diameter bar.

Crucial Specs:

Title Shaft/Motor Shaft/Push Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Equipment/Bushing/Ring/Joint/Pin
Materials 40Cr/35C/GB45/70Cr/40CrMo
Approach Machining/Lathing/Milling/Drilling/Grinding/Polishing
Measurement 2-400mm(Custom-made)
Diameter φ15(Tailored)
Diameter Tolerance f9(-.016/-.059)
Roundness .05mm
Roughness Ra0.8
Straightness .01mm
Hardness HRC50-fifty five
Length 257mm(Personalized)
Warmth Remedy Custom-made
Floor therapy Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Therapy/Steaming Remedy/Nitrocarburizing/Carbonitriding

High quality Management:

  • Uncooked Material Top quality Manage: Chemical Composition Analysis, Mechanical Functionality Check, ROHS, and Mechanical Dimension Verify
  • Generation Process High quality Control: Total-measurement inspection for the 1st portion, Critical measurement procedure inspection, SPC process monitoring
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automated optical inspector
  • Quality program: ISO9001, IATF 16949, ISO14001
  • Eco-Helpful: ROHS, Achieve.

Packaging and Transport:  

All through the whole method of our supply chain management, regular on-time shipping is important and really critical for the success of our enterprise.

Mastery makes use of many various shipping methods that are thorough below:

For Samples/Tiny Q’ty: By Specific Providers or Air Fright.

For Formal Get: By Sea or by air according to your need.

 

Mastery Companies:

  • 1-Quit answer from concept to solution/ODM&OEM appropriate
  • Person investigation and sourcing/buying duties
  • Specific provider management/improvement, on-web site top quality verify assignments
  • Muti-versions/small batch/customization/trial get are acceptable
  • Adaptability on quantity/Rapid samples
  • Forecast and raw content preparation in progress are negotiable
  • Fast quotes and rapid responses

Basic Parameters:

If you are searching for a dependable machinery item partner, you can depend on Mastery. Operate with us and allow us aid you expand your organization making use of our customizable and cost-effective products.

US $0.01-2.89
/ Piece
|
500 Pieces

(Min. Order)

###

After-sales Service: Customized
Condition: New
Color: Black
Certification: CE, DIN, ISO
Type: Universal Joint
Application Brand: Nissan, Iveco, Toyota, Ford

###

Customization:

###

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ15(Customized)
Diameter Tolerance f9(-0.016/-0.059)
Roundness 0.05mm
Roughness Ra0.8
Straightness 0.01mm
Hardness HRC50-55
Length 257mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding
US $0.01-2.89
/ Piece
|
500 Pieces

(Min. Order)

###

After-sales Service: Customized
Condition: New
Color: Black
Certification: CE, DIN, ISO
Type: Universal Joint
Application Brand: Nissan, Iveco, Toyota, Ford

###

Customization:

###

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ15(Customized)
Diameter Tolerance f9(-0.016/-0.059)
Roundness 0.05mm
Roughness Ra0.8
Straightness 0.01mm
Hardness HRC50-55
Length 257mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China Customized Machinery Pto Shaft CNC Lathing High Precision Gear Steel Worm Shaft with Black Oxide Treatment for Industrial Equipment/Pump Factory Price     gear patrolChina Customized Machinery Pto Shaft CNC Lathing High Precision Gear Steel Worm Shaft with Black Oxide Treatment for Industrial Equipment/Pump Factory Price     gear patrol
editor by czh 2023-01-09

China Parallel Shaft Helical Gear Motor for Building Materials Machinery gear cycle

Solution Description

 

Merchandise Description

EasyFit  SYSTEM

The EasyFit System significantly enhances the effectiveness of cooperation with our associates. In a handful of measures, they are then assembled into geared motors in assembly centers and dealers about the entire world. The ultimate assembly of the 3 elements requires only 5 minutes.

S4 Household

SP4 Parallel shaft gear motor (F Sequence)

Foot, flange mounting, built-in motor, hollow shaft/reliable shaft style

Output Torque Selection: 200 – 15000 Nm

Ratio Variety:   i = 3.5 – 30000

Electricity Selection: .12 – 90 kW

Dimension Product: 1-eight

 

SK4 Right angle shaft equipment motor (K Series)

Foot, flange mounting, integrated motor, hollow shaft/strong shaft layout

Output Torque Selection:  440 – 20000 Nm

Ratio Selection:  i = 7.1 – 30000

Electrical power Range:  0.12 – ninety kW  
 
Size Product:  2-9

 

SI4 Inline kelical gear motor (R Collection)

Foot, flange mounting, integrated motor

Output Torque Assortment:  200 – 25000 Nm

Ratio Range:  i = 2.8 – 30000

Electricity Assortment:  0.12 – 90 kW

Dimension Model:  1-9

 

Merchandise Parameters

Sort SP (F Collection) Parallel-shaft Helical Equipment Motor Geared Reducer
Product SPZH16,SPZH26,SPZH36,SPZH46,SPZH56,SPZH66,SPZH76,SPZH86
Dimension Sort 1 ~ 8
Coloration RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Gear: 17CrNiMo6
Enter/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Warranty 1 Year
Packing Fumigation wooden case

 

Products’ Stop Users Demonstrate

 

Add-ons

Company Profile

   GNORD is the model affiliated to Acorn Industrial Corporation in United Mentioned and a subsidiary with total capital and holdings from Chinese detailed organization. GNORD Drive has originated from German and American technologies because 1908. The creation base is situated in HangZhou, ZheJiang , masking an location of 50000  square meters and with 1st section investment decision of volume RMB 4 hundred million yuan (Quantity to about USD sixty four million). GNORD has the total capabilities of design and style, investigation and development, manufacturing, marketing and advertising and service in the fields of all varieties of transmission techniques and higher precision areas. With the substantial amount of merchandise R&D and production abilities, GNORD focuses on offering products in a number of fields and all-round companies, which mainly experience to the global high-end transmission market place.
    The solution quality assurance of GNORD is derived not only from the acquisition of  equipment of each equipment motors and gearboxes from HangZhou Rexnord Transmissions Co.,Ltd as effectively as the mental property legal rights of CZ08 gearbox of United States and S4 collection gear motor manufacturing line of Germany, but also from the having above of factory staffs from HangZhou Rexnord which consist of the employees of production, R&D and revenue team of equipment motors and gear packing containers. Xihu (West Lake) Dis.d by numerous patents and sophisticated producing techniques, GNORD are now specializing in the generation of equipment motors, gearboxes,  special gearboxes for high efficiency welding robot and other relevant transmission unit and parts, and many others.
 

Sample Place

Exhibition

 

US $49-699
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Customization:

###

Type SP (F Series) Parallel-shaft Helical Gear Motor Geared Reducer
Model SPZH16,SPZH26,SPZH36,SPZH46,SPZH56,SPZH66,SPZH76,SPZH86
Size Type 1 ~ 8
Color RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Gear: 17CrNiMo6
Input/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Warranty 1 Year
Packing Fumigation wooden case
US $49-699
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Customization:

###

Type SP (F Series) Parallel-shaft Helical Gear Motor Geared Reducer
Model SPZH16,SPZH26,SPZH36,SPZH46,SPZH56,SPZH66,SPZH76,SPZH86
Size Type 1 ~ 8
Color RAL5015 Sky Blue/ GNORD Special Colour / RAL9002 Pearl While / RAL9005 Black / Customer Request
Material Housing: GG20,GG40 high-strength cast iron
Gear: 17CrNiMo6
Input/Output Shaft: 42CrMo alloy steel
Bearing NSK or NTN 
Seal S.K.F or Simrit
Machining Precision of gears Accurate grinding, 6-7 Grade
Lubricating oil Chevron Meropa/ Shell / Mobil
Warranty 1 Year
Packing Fumigation wooden case

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Parallel Shaft Helical Gear Motor for Building Materials Machinery     gear cycleChina Parallel Shaft Helical Gear Motor for Building Materials Machinery     gear cycle
editor by czh 2022-12-27

China Spiral Hypoid Bevel Gears for Agricultural Machinery worm and wheel gear

Solution Description

1) According to the diverse strength and overall performance, we pick the metal with robust compression
2) Using Germany professional software and our skilled engineers to style items with much more reasonable dimensions and far better functionality 3) We can customize our goods according to the wants of our customers,Consequently, the optimal functionality of the equipment can be exerted under different functioning conditions
4) Quality assurance in each step to guarantee solution quality is controllable.

Merchandise Paramenters

    Driven Equipment

Number OF Enamel

12

MODULE

  4.5

LENTH

  372

OUTER DIAMETER

ø60

Route OF SPIRAL

R

Accuracy OF SPLINE

  M27*1.5-6g

Quantity OF SPLINE

  thirteen/eighteen

 DRIVEN Equipment

Number OF Enamel

56

OUTER DIAMETER

ø251

DIAMETER OF Inner Hole

ø149

Accuracy OF SCREW

  10-M10*1.twenty five-6H

Middle Distance OF SCREW Gap

ø177

Course OF SPIRAL

L

 

Business Profiles

Our company,HangZhou CZPT Equipment co.,Ltd , specialised in Hypoid and spiral bevel gear utilised in Automotive sector, was foundeded in 1996, with registered cash 136,8 square meter, with developing region of seventy two,000 square meters. A lot more than 500 employees perform in our company.
 We personal a lot more than 560 higher-specific machining equipments, ten Klingelnberg Oerlikon equipment generation traces, 36 Gleason equipment creation lines, 5 forging generation strains 2 german Aichilin and 5 CZPT Jiaxin sophisticated automatic steady heat treatment method generation strains. With the introducing the innovative Oerlikon C50 and P65 measuring heart, we enhence our technology level and boost our solution high quality a lot. We supply greater good quality  and great soon after-sale support with lower price tag, which insure the good popularity. With the idea of “for the men and women, by technological innovation, creative imagination, for the modern society, transfering friendship, trustworthy”, we are making an attempt to provice the world-leading amount product.
Our goal is: CZPT Gear,planet class, Travel the entire world.
In accordance to the different strength and performance, we select the metal with strong compressionUsing Germany professional computer software and our specialist engineers to design products with much more affordable size and far better performanceWe can customize our products in accordance to the requirements of our customers,Consequently, the optimum overall performance of the gear can be exerted below different working conditionsQuality assurance in each step to make certain item good quality is controllable.
Our firm experienced total high quality management technique and had been qualified by ISO9001:2000, QS-9000:1998, ISO/TS16949 , which insure the entrance of intercontinental market.

Certification & honors

Packaging & Transport

Packaging Element:common deal(carton ,picket pallet).
Shipping:Assist Sea freight. Accept FOB,EXW,FAS,DES. 

 

Cooperative buyers

HangZhou CZPT Equipment Co., Ltd. adheres to the principle of “people-oriented, prosper with science and technology produce substantial-top quality merchandise, add to the culture turn friendship, and lead sincerely”, and will attempt to produce globe automotive axle spiral bevel gear goods.


1.Do you provide samples?
Sure,we can provide cost-free sample but not shell out the expense of freight.
2.What about OEM?
Of course,we can do OEM in accordance to your requirements.
3.How about after-income services?
We have outstanding following-sales provider if you have any quanlity problem,you can speak to us anytime.
4.What about bundle?
Stardard package deal or personalized package deal as specifications.
5.How to ensure the quanlity of the goods?
We can offer raw meterial report,metallographic evaluation and the precision testing and so forth.
six.How prolonged is your shipping and delivery time?
Genarally it is 4-7 days.If custom-made it will be take twenty days in accordance to your quantity.

US $40-70
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel

###

Samples:
US$ 40/Set
1 Set(Min.Order)

|
Request Sample

###

Customization:

###

    DRIVEN GEAR
NUMBER OF TEETH
12
MODULE
  4.5
LENTH
  372
OUTER DIAMETER
ø60
DIRECTION OF SPIRAL
R
ACCURACY OF SPLINE
  M27*1.5-6g
NUMBER OF SPLINE
  13/18

###

 DRIVEN GEAR
NUMBER OF TEETH
56
OUTER DIAMETER
ø251
DIAMETER OF INNER HOLE
ø149
ACCURACY OF SCREW
  10-M10*1.25-6H
CENTER DISTANCE OF SCREW HOLE
ø177
DIRECTION OF SPIRAL
L
US $40-70
/ Set
|
1 Set

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel

###

Samples:
US$ 40/Set
1 Set(Min.Order)

|
Request Sample

###

Customization:

###

    DRIVEN GEAR
NUMBER OF TEETH
12
MODULE
  4.5
LENTH
  372
OUTER DIAMETER
ø60
DIRECTION OF SPIRAL
R
ACCURACY OF SPLINE
  M27*1.5-6g
NUMBER OF SPLINE
  13/18

###

 DRIVEN GEAR
NUMBER OF TEETH
56
OUTER DIAMETER
ø251
DIAMETER OF INNER HOLE
ø149
ACCURACY OF SCREW
  10-M10*1.25-6H
CENTER DISTANCE OF SCREW HOLE
ø177
DIRECTION OF SPIRAL
L

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Spiral Hypoid Bevel Gears for Agricultural Machinery     worm and wheel gearChina Spiral Hypoid Bevel Gears for Agricultural Machinery     worm and wheel gear
editor by czh 2022-11-25

China Custom Agricultural Gearboxes Agriculture Bevel Gearbox for Agricultural Farm Machinery Mowers Potato Harvester Fertiliser Spreader Lawn Mower Rotary Cutter Mower near me manufacturer

Solution Description

Product Description

 

Business Profile

In 2571, HangZhou CZPT Equipment Co.,ltd was set up by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou town(ZHangZhoug province, China), all 3 Founders are engineers who have far more than averaged thirty years of experience. Then due to the fact the requirements of organization growth, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou metropolis, ZHangZhoug province, China).

Via our properly-known manufacturer ND, CZPT Machinery delivers agricultural remedies to agriculture equipment manufacturer and distributors globally through a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Items can be tailored as request.

We, CZPT equipment set up a comprehensive top quality management method and revenue provider community to offer clientele with higher-top quality items and satisfactory provider. Our products are bought in forty provinces and municipalities in China and 36 countries and regions in the globe, our principal marketplace is the European market.

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Our Manufacturing unit

Sample Space

Why select us?

1) Customization: With a sturdy R&D staff, and we can develop merchandise as needed. It only takes up to 7 days for us to layout a set of drawings. The creation time for new items is usually fifty times or less.

2) Quality: We have our personal complete inspection and tests gear, which can make certain the quality of the products.

three) Potential: Our once-a-year manufacturing ability is above five hundred,000 sets, also, we also acknowledge tiny amount orders, to meet the wants of diverse customer’s buy portions.

4) Services: We emphasis on offering large-quality merchandise. Our goods are in line with worldwide expectations and are largely exported to Europe, Australia, and other nations and regions.

5) Cargo: We are near to HangZhou and ZheJiang ports, to supply the quickest shipping services.
 

Packaging & Transport

FAQ

Q: Are you a investing business or producer?
A: We’re factory and providing gearbox ODM & OEM services for the European marketplace for more than 10 a long time

Q: Do you offer samples? is it free of charge or extra?
A: Sure, we could supply the sample for free of charge charge but do not spend the value of freight.

Q: How prolonged is your delivery time? What is your terms of payment?
A: Normally it is 40-45 times. The time could vary depending on the product and the stage of customization.
For common products, the payment is: 30% T/T in progress,equilibrium prior to cargo.

Q: What is the actual MOQ or price tag for your item?
A: As an OEM firm, we can give and adapt our products to a extensive variety of needs.
Thus, MOQ and value might significantly range with dimension, content and further specifications For occasion, expensive items or standard goods will normally have a decrease MOQ. Make sure you contact us with all relevant information to get the most correct quotation.

If you have another query, remember to feel cost-free to speak to us.

Synthesis of Epicyclic Equipment Trains for Automotive Automatic Transmissions

In this post, we will talk about the synthesis of epicyclic equipment trains for automotive computerized transmissions, their purposes, and expense. Right after you have concluded studying, you may possibly want to do some analysis on the technological innovation by yourself. Below are some hyperlinks to more reading through on this subject. They also consist of an software in hybrid automobile transmissions. Let us appear at the fundamental concepts of epicyclic gear trains. They are highly effective and are a promising substitute to conventional gearing systems.
Equipment

Synthesis of epicyclic equipment trains for automotive automated transmissions

The main function of automotive automatic transmissions is to maintain engine-push wheel equilibrium. The kinematic composition of epicyclic gear trains (EGTs) is derived from graph representations of these equipment trains. The synthesis approach is primarily based on an algorithm that generates admissible epicyclic gear trains with up to ten back links. This algorithm permits designers to style car gear trains that have higher functionality and far better engine-push wheel equilibrium.
In this paper, we existing a MATLAB optimization method for deciding the equipment ratios of epicyclic transmission mechanisms. We also enumerate the quantity of teeth for all gears. Then, we estimate the all round velocity ratios of the received EGTs. Then, we analyze the feasibility of the proposed epicyclic equipment trains for automotive computerized transmissions by comparing their structural attributes.
A 6-link epicyclic equipment teach is depicted in the pursuing purposeful diagram. Every website link is represented by a double-bicolor graph. The figures on the graph symbolize the corresponding links. Each link has several joints. This helps make it feasible for a user to produce different configurations for every EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this post, we go over the synthesis of epicyclic equipment trains for automotive automatic transaxles. SAE Intercontinental is an global firm of engineers and complex specialists with main competencies in aerospace and automotive. Its charitable arm, the SAE Basis, supports many plans and initiatives. These include the Collegiate Design Collection and A Entire world In Motion(r) and the SAE Foundation’s A Globe in Motion(r) award.
Equipment

Purposes

The epicyclic equipment system is a variety of planetary equipment prepare. It can obtain a fantastic velocity reduction in a small space. In cars, epicyclic equipment trains are often utilized for the computerized transmission. These gear trains are also valuable in hoists and pulley blocks. They have many apps in both mechanical and electrical engineering. They can be utilised for higher-speed transmission and demand much less place than other kinds of equipment trains.
The positive aspects of an epicyclic equipment train contain its compact structure, minimal excess weight, and higher electricity density. However, they are not without having down sides. Equipment losses in epicyclic equipment trains are a consequence of friction between gear tooth surfaces, churning of lubricating oil, and the friction amongst shaft assistance bearings and sprockets. This decline of energy is called latent energy, and prior research has demonstrated that this reduction is remarkable.
The epicyclic equipment practice is frequently employed for large-speed transmissions, but it also has a small footprint and is suited for a assortment of purposes. It is employed as differential gears in pace frames, to generate bobbins, and for the Roper positive enable-off in looms. In addition, it is easy to fabricate, generating it an superb choice for a variety of industrial configurations.
Yet another case in point of an epicyclic equipment prepare is the planetary equipment train. It consists of two gears with a ring in the center and the sun gear in the outer ring. Every equipment is mounted so that its middle rotates close to the ring of the other gear. The world equipment and sunlight equipment are designed so that their pitch circles do not slip and are in sync. The planet equipment has a point on the pitch circle that traces the epicycloid curve.
This equipment system also provides a decrease MTTR than other kinds of planetary gears. The primary drawback of these equipment sets is the large number of bearings they want to operate. Furthermore, planetary gears are a lot more upkeep-intensive than parallel shaft gears. This can make them more challenging to keep track of and mend. The MTTR is also reduce in contrast to parallel shaft gears. They can also be a little off on their axis, triggering them to misalign or get rid of their efficiency.
Another instance of an epicyclic gear teach is the differential equipment box of an automobile. These gears are utilised in wrist watches, lathe devices, and automotives to transmit electrical power. In addition, they are employed in a lot of other purposes, which includes in aircrafts. They are quiet and sturdy, producing them an exceptional decision for several purposes. They are used in transmission, textile devices, and even aerospace. A pitch stage is the path between two enamel in a gear established. The axial pitch of 1 equipment can be improved by increasing its foundation circle.
An epicyclic equipment is also known as an involute gear. The number of enamel in each equipment establishes its charge of rotation. A 24-tooth solar gear creates an N-tooth world equipment with a ratio of 3/2. A 24-tooth sunlight gear equals a -3/2 world gear ratio. For that reason, the epicyclic gear program provides large torque for driving wheels. Even so, this equipment practice is not widely employed in autos.
Equipment

Value

The price of epicyclic gearing is lower when they are tooled relatively than created on a normal N/C milling equipment. The epicyclic carriers need to be made in a casting and tooled utilizing a single-function machine that has a number of cutters to reduce the content simultaneously. This method is widely utilised for industrial programs and is notably valuable in the automotive sector. The positive aspects of a well-produced epicyclic gear transmission are numerous.
An illustration of this is the planetary arrangement where the planets orbit the solar even though rotating on its shaft. The resulting speed of every single equipment is dependent on the quantity of tooth and the speed of the carrier. Epicyclic gears can be tricky to compute relative speeds, as they have to determine out the relative velocity of the solar and the world. The mounted solar is not at zero RPM at mesh, so the relative velocity need to be calculated.
In purchase to decide the mesh electricity transmission, epicyclic gears need to be designed to be in a position to “float.” If the tangential load is as well reduced, there will be less load sharing. An epicyclic equipment have to be able to let “float.” It must also let for some tangential load and pitch-line velocities. The larger these aspects, the more effective the gear set will be.
An epicyclic gear practice is made up of two or a lot more spur gears positioned circumferentially. These gears are arranged so that the world gear rolls inside of the pitch circle of the set outer equipment ring. This curve is named a hypocycloid. An epicyclic equipment practice with a world partaking a sunlight equipment is named a planetary gear practice. The sunshine equipment is fixed, while the earth equipment is driven.
An epicyclic equipment train contains several meshes. Every single equipment has a distinct amount of meshes, which interprets into RPM. The epicyclic equipment can increase the load software frequency by translating enter torque into the meshes. The epicyclic gear train consists of 3 gears, the sunlight, planet, and ring. The sunlight equipment is the heart gear, even though the planets orbit the sunshine. The ring gear has many tooth, which raises the gear speed.
An additional sort of epicyclic equipment is the planetary gearbox. This gear box has several toothed wheels rotating about a central shaft. Its low-profile layout helps make it a well-known selection for area-constrained purposes. This gearbox sort is utilised in computerized transmissions. In addition, it is employed for many industrial utilizes involving electrical gear motors. The kind of gearbox you use will count on the speed and torque of the input and output shafts.

China Custom Agricultural Gearboxes Agriculture Bevel Gearbox for Agricultural Farm Machinery Mowers Potato Harvester Fertiliser Spreader Lawn Mower Rotary Cutter Mower     near me manufacturer China Custom Agricultural Gearboxes Agriculture Bevel Gearbox for Agricultural Farm Machinery Mowers Potato Harvester Fertiliser Spreader Lawn Mower Rotary Cutter Mower     near me manufacturer