China manufacturer Customized Spur /Bevel/ Worm Gear with CZPT helical bevel gear

Product Description

 

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    Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province, the hometown of blacksmiths. The company covers an area of more than 150 mu and has more than 200 employees.  Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring, such as drill output gear shaft and supporting shaft, planet carrier, bearing, round the sun, planetary wheel, axle shaft and other kinds of engineering machinery parts and wind power precision gear, is a collection of engineering machinery series and wind series precision gear components research and development, production, sales for the integration of high-tech enterprises.  Since its establishment, Xihu (West Lake) Dis.g Seiko has been taking production and research and development as the core, and has formed its own technical industry chain.  Diligent in exploration and innovation, with excellent products to serve every enterprise.  Product supply chain throughout the country and even the world, for many CZPT domestic enterprise OEM supporting supply gear parts, products exported to the United States, Russia, South Korea and other countries and regions.  

  Company fixed assets of 200 million yuan, the existing equipment production capacity of 300 million yuan, the company forging production line has 1250 tons of hydraulic press, 630 tons of hydraulic press, Ø800 reamer, Ø630 reamer, air hammer, free forging hammer, equipped with natural gas heating furnace, electric furnace, and other equipment.  There are 27 CNC vertical lathes, 21 high-precision turn-milling compound inclined lathes and 25 vertical machining centers in the machining workshop.  There are more than 70 sets of CNC gear shaping machines such as YK5150D/YKC5150H, more than 50 sets of CNC gear hobbing machines, 4 sets of YK3180A roller milling compound machines, 1 set of YK8150 gear turning machines, 6 sets of 120 tons vertical broaching machines and through ultrasonic spray cleaning machines;  There are also more than 200 sets of CNC lathes, CNC drilling machines, grinding machines, milling machines, general vehicles and other equipment.  The heat treatment workshop has box-type electric furnace, return furnace, medium frequency, high frequency, super audio quenching equipment and double row push rod gas carburizing CZPT production line.  The testing equipment includes 3 coordinate measuring machine, gear measuring center, magnetic flaw detection machine, tensile testing machine, etc. It is equipped with metallographic laboratory and physical and chemical laboratory, with complete facilities and testing equipment, which guarantee the quality of products.  

  The company has a perfect product quality assurance system, has passed the IS09001:2015 certification;  Passed the IATF16949:2016 certification and ISO14000 environmental system certification.  Xihu (West Lake) Dis.g Seiko has always been “integrity-based, quality first” as the business philosophy, strict in all aspects of the process flow, broke through many problems in the construction machinery industry, R & D and manufacturing a variety of high-quality mechanical products.  Especially in the construction machinery, axle wheel edge tooth ring of medium frequency heat treatment process can be comparable with the foreign advanced technology;  After years of practice and innovation, the quenched tooth ring, no matter in the process quality, deformation, hardening layer depth and other aspects are in the forefront of the world, all aspects are better than carburizing, nitriding process. 

 The company is developing laser quenching process, which will replace nitride energy consumption, serious pollution and other problems. 

Production equipment

1. who are we?
    Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Saic maxus,Great Wall,Foton,JMC,JAC

4. why should you buy from us not from other suppliers?
Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring

5. what services can we provide?
Accepted Delivery Terms: FOB;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T,MoneyGram,PayPal,Cash;
Language Spoken:English,Chinese,FrenchSpecializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring

Application: Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Samples:
US$ 700/Piece
1 Piece(Min.Order)

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Customization:
Available

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bevel gear

What lubrication is required for a bevel gear?

Lubrication is crucial for the optimal performance, longevity, and reliability of bevel gears. Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and efficient power transmission. Here’s a detailed explanation of the lubrication requirements for a bevel gear:

Bevel gears typically require a lubricant that provides sufficient film strength, viscosity, and protection against wear and corrosion. The specific lubrication requirements may vary depending on factors such as the gear material, operating conditions, load, speed, and environmental factors. It’s important to follow the manufacturer’s recommendations and guidelines for the appropriate lubricant to use in your specific application. Here are some key considerations:

  • Lubricant Type: Common lubricant types used for bevel gears include mineral oils, synthetic oils, and greases. Mineral oils are often suitable for standard applications, while synthetic oils offer enhanced performance in terms of temperature resistance, oxidation stability, and load-carrying capacity. Greases are used when a semi-solid lubricant is preferred, providing excellent adhesion and sealing properties.
  • Viscosity: The lubricant viscosity is crucial for maintaining an adequate lubricating film between the gear teeth. The viscosity should be selected based on the operating conditions, such as temperature and speed. Higher temperatures and speeds generally require lubricants with higher viscosity to ensure proper lubrication and prevent metal-to-metal contact.
  • Extreme Pressure (EP) Additives: In applications with high loads and potential for boundary lubrication conditions, lubricants with extreme pressure (EP) additives are recommended. EP additives provide additional protection against wear and ensure the lubricant film remains intact under high-pressure conditions, reducing the risk of gear tooth damage.
  • Corrosion Protection: Bevel gears operating in corrosive environments or exposed to moisture may require lubricants with corrosion inhibitors or rust-preventive additives. These additives help protect the gear surfaces from rust and corrosion, extending the gear’s lifespan and maintaining its performance.
  • Compatibility: It’s crucial to consider the compatibility between the lubricant and the gear materials. Some gear materials may have specific requirements or restrictions regarding the types of lubricants that can be used. For example, certain plastics or elastomers used in bevel gear applications may be sensitive to certain lubricant additives, necessitating the use of compatible lubricants.
  • Lubrication Method: The lubrication method for bevel gears can vary depending on the design and accessibility of the system. Lubrication can be performed through methods such as oil bath lubrication, oil mist lubrication, circulating oil systems, or grease application. The appropriate lubrication method should be determined based on the gear system’s design and the manufacturer’s recommendations.

It’s essential to regularly monitor the lubricant condition and perform maintenance tasks such as oil analysis, lubricant replenishment, or scheduled lubricant changes as recommended by the gear manufacturer or based on the operating conditions. This helps ensure the lubricant’s effectiveness and the overall performance of the bevel gear system.

In summary, the lubrication requirements for a bevel gear include selecting the appropriate lubricant type, considering viscosity, extreme pressure additives, corrosion protection, compatibility with gear materials, and choosing the suitable lubrication method. Following the manufacturer’s recommendations and performing regular maintenance tasks are essential to maintain proper lubrication and ensure optimal performance and longevity of the bevel gear system.

bevel gear

Can bevel gears be used in heavy-duty machinery and equipment?

Yes, bevel gears can be used in heavy-duty machinery and equipment due to their ability to transmit high torque, handle heavy loads, and operate in various orientations. Here’s a detailed explanation:

Bevel gears are versatile and robust, making them suitable for heavy-duty applications in machinery and equipment. Here are several reasons why bevel gears are commonly used in heavy-duty applications:

  • High Torque Transmission: Bevel gears are capable of transmitting high torque between intersecting shafts. They have a large contact area, which allows for efficient power transmission without compromising strength. This makes them well-suited for heavy-duty machinery that requires high torque output.
  • Heavy Load Handling: Bevel gears are designed to withstand heavy loads, including radial loads, axial loads, and bending moments. Their sturdy construction and tooth geometry enable them to distribute the load evenly across the gear teeth, minimizing localized stress and preventing premature failure. This load-handling capability makes bevel gears ideal for heavy-duty applications that involve substantial forces and loads.
  • Various Orientations: Bevel gears can be used in different orientations, including horizontal, vertical, and angled arrangements. This versatility allows them to adapt to the specific requirements of heavy-duty machinery and equipment, regardless of the shaft orientation. Whether it’s a gearbox, power transmission system, or lifting equipment, bevel gears can be designed and installed to accommodate the desired orientation.
  • Durable Construction: Bevel gears are typically manufactured using high-strength materials, such as alloy steels or case-hardened steels, to ensure durability and resistance to wear. They undergo precise machining, grinding, and heat treatment processes to achieve the required hardness, surface finish, and dimensional accuracy. The robust construction and quality manufacturing of bevel gears make them capable of withstanding the demanding conditions of heavy-duty applications.
  • Application-Specific Designs: Bevel gears can be customized and optimized for specific heavy-duty applications. Gear designers can tailor the gear parameters, such as tooth profile, size, and material selection, to match the requirements of the machinery or equipment. This flexibility in design allows for the creation of bevel gears that are specifically engineered to handle the unique demands of heavy-duty applications.

Overall, bevel gears are well-suited for heavy-duty machinery and equipment due to their high torque transmission capability, load-handling capacity, adaptability to various orientations, durable construction, and customizable designs. By selecting the appropriate bevel gear types, sizes, and materials, engineers can ensure reliable and efficient operation in heavy-duty applications across industries such as construction, mining, agriculture, and transportation.

It is important to note that the specific design requirements and load conditions of each heavy-duty application should be carefully considered during the gear selection and design process. Consulting with experienced engineers and adhering to industry standards will help ensure that the chosen bevel gears are suitable for the intended heavy-duty machinery or equipment.

bevel gear

What is the purpose of using bevel gears in right-angle drives?

Using bevel gears in right-angle drives serves several purposes and offers advantages in transmitting power efficiently and smoothly at a 90-degree angle. Here’s a detailed explanation of the purpose of using bevel gears in right-angle drives:

  • Change in Direction: One of the primary purposes of using bevel gears in right-angle drives is to change the direction of rotational motion. Bevel gears are designed to transmit power between intersecting or non-parallel shafts, allowing the input shaft and output shaft to be oriented at a 90-degree angle. This is particularly useful in applications where the space or mechanical constraints require a change in direction, such as in automotive differentials or power transmission systems that require a compact design.
  • Space Efficiency: Bevel gears offer a space-efficient solution for right-angle drives. Their compact design allows for effective power transmission in applications with limited space. By using bevel gears, the drive system can be designed to occupy a smaller footprint compared to other mechanisms, making them suitable for applications where space is a critical consideration.
  • Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for right-angle drives. The meshing of the gear teeth provides a strong and reliable connection, allowing for efficient power transmission even at a 90-degree angle. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in industrial machinery, agricultural equipment, and heavy-duty power transmission systems.
  • Speed Adjustment: Bevel gears in right-angle drives enable speed adjustment between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Versatility: Bevel gears offer versatility in right-angle drives. They can be designed with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be manufactured from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth Operation: Bevel gears, especially spiral bevel gears, provide smooth and efficient operation in right-angle drives. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance.
  • Wide Range of Applications: Bevel gears find extensive applications in right-angle drives across various industries. They are commonly used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The ability to transmit power at a 90-degree angle efficiently and reliably makes bevel gears suitable for a wide range of applications.

In summary, using bevel gears in right-angle drives offers benefits such as changing the direction of motion, space efficiency, torque transmission, speed adjustment, versatility, smooth operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission at a 90-degree angle.

China manufacturer Customized Spur /Bevel/ Worm Gear with CZPT helical bevel gearChina manufacturer Customized Spur /Bevel/ Worm Gear with CZPT helical bevel gear
editor by CX 2023-09-04